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Assessment of tea processing waste as a potential co-substrate for biogas production through physicochemical and elemental analysis

Department of Agricultural and Biosystems Engineering, Jomo Kenyatta University of Agriculture and Technology, P.O. Box 62000-00200, Nairobi, Kenya

Received: 23 Sep 2025; Revised: 16 Aug 2026; Accepted: 7 Oct 2026; Available online: 21 Oct 2026; Published: 1 Nov 2026.
Editor(s): H Hadiyanto
Open Access Copyright (c) 2026 The Author(s). Published by Centre of Biomass and Renewable Energy (CBIORE)
Creative Commons License This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

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Abstract

Tea processing generates substantial organic residues that can be utilized for biogas production through anaerobic digestion. This study evaluates the suitability of tea processing waste (TPW) for anaerobic co-digestion with cow manure, emphasizing elemental composition and physicochemical properties. Solid wastes from sorting, withering and drying, as well as liquid waste from the cleaning channel and lagoons, were collected from Theta tea factory in Kenya. Cow manure and the inoculum were sourced from Jomo Kenyatta University of Agriculture and Technology. Standard laboratory and American Public Health Association (APHA) methods were employed to analyse total solids (TS), volatile solids (VS), pH, chemical oxygen demand (COD), ammonium nitrogen, carbon-to-nitrogen ratio (C/N ratio), oil/lipid content, and elemental composition. Fatty acid and inhibitor (polyphenols, tannins and caffeine) profiling was conducted using Gas Chromatography-Mass Spectrometry (GC-MS). Results revealed wide variability; TS ranged from 0.26±0.1 to 92.63±5% and VS from 0.21±0.1 to 83.25±15%, with solid TPW showing the highest values. C/N ratios varied from 10 to 30, while COD ranged from 5333±3695 to 14400±1529 mg/L and ammonium nitrogen from 49±8.4 to 1529±500 mg/L. pH values ranged between 4.83 and 7.31, with the solid TPW being the most acidic and cow manure the most alkaline. GC-MS revealed that solid tea waste from withering (STPW1) was dominated by saturated fatty acids, suggesting greater digestion stability, while other fractions contained more than 60% (up to 90%) unsaturated fatty acids. Inhibitory compounds were also detected in both solid and liquid TPW: polyphenols (19.4 ±4.8 to 1512.9 ±45.3 mg GAE/100g), tannins (197.5 ± 9.0 to 9656.8 ±214.4 mg CAE/100g) and caffeine (29.6 to 43.8 mg/L in solid waste TPW; 7.3-21.2 mg/L in liquid TPW). Co-digestion trials demonstrated that a 25:75 ratio of withering stage tea waste to cow manure yielded the highest methane concentration (58.3%). The findings of this study suggest that solid TPW, particularly STPW1, is a promising substrate for biogas production when co-digested with cow manure. Optimizing digestion parameters could enhance methane yield, supporting sustainable energy initiatives in Kenya’s tea industry. 

Keywords: Methane yield; Anaerobic Co-digestion; Inhibitor; Substrate suitability; Inhibitor profiling
Funding: African Development Bank through Jomo Kenyatta University of Agriculture and Technology

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