skip to main content

View PDF Download fulltext

Mathematical model to evaluate the effect of key operating conditions on proton exchange membrane fuel cell performance

Department of Electrical and Mechatronics, Lac Hong University, Viet Nam

Received: 30 Dec 2025; Revised: 28 May 2026; Accepted: 28 Jun 2026; Available online: 11 Jul 2026; Published: 1 Sep 2026.
Editor(s): H Hadiyanto
Open Access Copyright (c) 2026 The Author(s). Published by Centre of Biomass and Renewable Energy (CBIORE)
Creative Commons License This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Citation Format:
Abstract

Nowadays, proton exchange membrane fuel cells (PEMFCs) are regarded as a promising energy source for future applications due to their relatively low operating temperature, high efficiency, high power density, fast start-up capability, and zero emissions. During PEMFC operation, performance is influenced by numerous factors, including the key operating conditions. Therefore, developing a mathematical model to evaluate the effects of key operating conditions on PEMFC performance and energy efficiency is both necessary and significant in the PEMFCs. In this study, a mathematical model was developed using MATLAB/Simulink software and subsequently validated through a series of experiments to assess its accuracy. The results demonstrate that PEMFC performance is strongly affected by operating conditions, including operating temperature, operating pressure, membrane thickness, cathode gas type, cell active area, and the number of cells in the stack. In addition, water, heat generation, energy efficiency, and gas consumption were also considered and discussed detailed in the model. The findings indicate that operating temperature and pressure are the most influential parameters affecting PEMFC performance and energy efficiency. When the operating temperature increased, the cell performance improved due to enhanced electrochemical reaction kinetics and improved electrical conductivity. However, when the PEMFC operates at temperatures above 70 oC, a deterioration in performance is observed. This behavior can be attributed to membrane dehydration at elevated temperatures, which reduces proton conductivity and, consequently, lowers the output cell voltage. Increasing pressure reduces membrane resistance and interface contact resistance, leading to a decrease in voltage losses and an improvement in cell voltage. Therefore, the optimal operating tempearature was achieved at 70 oC in this study. At a current density of 0.5 A cm−2, the cell voltages are 0.550, 0.559, 0.564, 0.568, 0.571, and 0.574 V for anode operating pressures of 1.0, 1.5, 2.0, 2.5, 3.0, and 3.5 atm, respectively. Overall, this study provides a reliable and precise tool for predicting PEMFC performance under varying operating conditions.

Keywords: Proton exchange membrane fuel cell; Fuel cell voltage; Fuel cell power; Energy efficiency; Water generation; Heat generation; Hydrogen utilization; Oxygen utilization.

Article Metrics:

  1. Alberti, G., Narducci, R., & Sganappa, M. (2008). Effects of hydrothermal/thermal treatments on the water-uptake of Nafion membranes and relations with changes of conformation, counter-elastic force and tensile modulus of the matrix. Journal of power sources, 178(2), 575-583. https://doi.org/10.1016/j.jpowsour.2007.09.034
  2. Amirfazli, A., Asghari, S., & Sarraf, M. (2018). An investigation into the effect of manifold geometry on uniformity of temperature distribution in a PEMFC stack. Energy, 145, 141-151. https://doi.org/10.1016/j.energy.2017.12.124
  3. Arat, H. T., & Çeper, B. A. (2025). Investigation of instantaneous temperature variations in hydrogen PEM fuel cell stack under cold climate conditions. International Journal of Hydrogen Energy, 107, 539-547. https://doi.org/10.1016/j.ijhydene.2024.07.294
  4. Atak, N. N., Dogan, B., & Yesilyurt, M. K. (2023). Investigation of the performance parameters for a PEMFC by thermodynamic analyses: Effects of operating temperature and pressure. Energy, 282, 128907. https://doi.org/10.1016/j.energy.2023.128907
  5. Barbir, F. (2012). PEM fuel cells: theory and practice. Academic press
  6. Bates, A., Mukherjee, S., Hwang, S., Lee, S. C., Kwon, O., Choi, G. H., & Park, S. (2013). Simulation and experimental analysis of the clamping pressure distribution in a PEM fuel cell stack. International Journal of Hydrogen Energy, 38(15), 6481-6493. https://doi.org/10.1016/j.ijhydene.2013.03.049
  7. Belkhiri, Z., Zeroual, M., Moussa, H. B., & Zitouni, B. (2011). Effect of temperature and water content on the performance of PEM fuel cell. Journal of Renewable Energies, 14(1), 121-130. https://doi.org/10.54966/jreen.v14i1.246
  8. Boas, J. V., Oliveira, V. B., Simões, M., & Pinto, A. M. (2022). Review on microbial fuel cells applications, developments and costs. Journal of Environmental Management, 307, 114525. https://doi.org/10.1016/j.jenvman.2022.114525
  9. Bose, S., Kuila, T., Nguyen, T. X. H., Kim, N. H., Lau, K.-t., & Lee, J. H. (2011). Polymer membranes for high temperature proton exchange membrane fuel cell: Recent advances and challenges. Progress in Polymer Science, 36(6), 813-843. https://doi.org/10.1016/j.progpolymsci.2011.01.003
  10. Carrette, L., Friedrich, K., & Stimming, U. (2001). Fuel cells-fundamentals and applications. Fuel Cells, 1
  11. Chang, W., Hwang, J., Weng, F., & Chan, S. (2007). Effect of clamping pressure on the performance of a PEM fuel cell. Journal of power sources, 166(1), 149-154. https://doi.org/10.1016/j.jpowsour.2007.01.015
  12. Chen, J.-H., He, P., Cai, S.-J., He, Z.-H., Zhu, H.-N., Yu, Z.-Y., Yang, L.-Z., & Tao, W.-Q. (2024). Modeling and temperature control of a water-cooled PEMFC system using intelligent algorithms. Applied energy, 372, 123790. https://doi.org/10.1016/j.apenergy.2024.123790
  13. Chen, T., Liu, S., Zhang, J., & Tang, M. (2019). Study on the characteristics of GDL with different PTFE content and its effect on the performance of PEMFC. International Journal of Heat and Mass Transfer, 128, 1168-1174. https://doi.org/10.1016/j.ijheatmasstransfer.2018.09.097
  14. Christmann, K., Friedrich, K. A., & Zamel, N. (2021). Activation mechanisms in the catalyst coated membrane of PEM fuel cells. Progress in Energy and Combustion Science, 85, 100924. https://doi.org/10.1016/j.pecs.2021.100924
  15. Chugh, S., Chaudhari, C., Sonkar, K., Sharma, A., Kapur, G., & Ramakumar, S. (2020). Experimental and modelling studies of low temperature PEMFC performance. International Journal of Hydrogen Energy, 45(15), 8866-8874. https://doi.org/10.1016/j.ijhydene.2020.01.019
  16. Dannenberg, K., Ekdunge, P., & Lindbergh, G. (2000). Mathematical model of the PEMFC. Journal of Applied Electrochemistry, 30(12), 1377-1387. https://doi.org/10.1023/A:1026534931174
  17. Diab, A. A. Z., Ali, A. H., Sultan, H. M., Ismeil, M. A., & Abdelsattar, M. (2025). Novel mathematical modeling parameters of PEMFC based on Newton-Raphson iterative method. IEEE Access. https://doi.org/10.1109/ACCESS.2025.3580704
  18. Ding, F., Zou, T., Wei, T., Chen, L., Qin, X., Shao, Z., & Yang, J. (2023). The pinhole effect on proton exchange membrane fuel cell (PEMFC) current density distribution and temperature distribution. Applied energy, 342, 121136. https://doi.org/10.1016/j.apenergy.2023.121136
  19. Dyer, C. K. (2002). Fuel cells for portable applications. Journal of power sources, 106(1-2), 31-34. https://doi.org/10.1016/S0378-7753(01)01069-2
  20. Faddeev, N., Anisimov, E., Belichenko, M., Kuriganova, A., & Smirnova, N. (2021). Investigation of the ambient temperature influence on the PEMFC characteristics: Modeling from a single cell to a stack. Processes, 9(12), 2117. https://doi.org/10.3390/pr9122117
  21. Flick, S., Schwager, M., McCarthy, E., & Mérida, W. (2014). Designed experiments to characterize PEMFC material properties and performance. Applied energy, 129, 135-146. https://doi.org/10.1016/j.apenergy.2014.05.009
  22. Ge, S.-H., & Yi, B.-L. (2003). A mathematical model for PEMFC in different flow modes. Journal of power sources, 124(1), 1-11. https://doi.org/10.1016/S0378-7753(03)00584-6
  23. Ghasemi, M., Ramiar, A., Ranjbar, A., & Rahgoshay, S. (2017). A numerical study on thermal analysis and cooling flow fields effect on PEMFC performance. International Journal of Hydrogen Energy, 42(38), 24319-24337. https://doi.org/10.1016/j.ijhydene.2017.08.036
  24. Giner‐Sanz, J. J., Ortega, E., & Pérez‐Herranz, V. (2015). Statistical analysis of the effect of the temperature and inlet humidities on the parameters of a PEMFC model. Fuel Cells, 15(3), 479-493. https://doi.org/10.1002/fuce.201400163
  25. González, G. C., Toharias, B., Rosa, F., Guerra, J., & Iranzo, A. (2025). Temperature and Current Density distributions in a 100 cm2 PEM Fuel Cell: Effects of flow field designs. Journal of power sources, 652, 237625. https://doi.org/10.1016/j.jpowsour.2025.237625
  26. Hao, H., Mo, R., Kang, S., & Wu, Z. (2023). Effects of temperature, inlet gas pressure and humidity on PEM water contents and current density distribution. Results in Engineering, 20, 101411. https://doi.org/10.1016/j.rineng.2023.101411
  27. Hu, D., Wang, Y., Li, J., Yang, Q., & Wang, J. (2021). Investigation of optimal operating temperature for the PEMFC and its tracking control for energy saving in vehicle applications. Energy Conversion and Management, 249, 114842. https://doi.org/10.1016/j.enconman.2021.114842
  28. Jomori, S., Nonoyama, N., & Yoshida, T. (2012). Analysis and modeling of PEMFC degradation: Effect on oxygen transport. Journal of power sources, 215, 18-27. https://doi.org/10.1016/j.jpowsour.2012.04.069
  29. Kim, S., & Hong, I. (2008). Effects of humidity and temperature on a proton exchange membrane fuel cell (PEMFC) stack. Journal of Industrial and Engineering Chemistry, 14(3), 357-364. https://doi.org/10.1016/j.jiec.2008.01.007
  30. Larbi, B., Alimi, W., Chouikh, R., & Guizani, A. (2013). Effect of porosity and pressure on the PEM fuel cell performance. International Journal of Hydrogen Energy, 38(20), 8542-8549. https://doi.org/10.1016/j.ijhydene.2012.11.022
  31. Laribi, S., Mammar, K., Sahli, Y., & Koussa, K. (2018). Air supply temperature impact on the PEMFC impedance. Journal of Energy Storage, 17, 327-335. https://doi.org/10.1016/j.est.2018.03.020
  32. Larminie, J., Dicks, A., & McDonald, M. S. (2003). Fuel cell systems explained (Vol. 2). J. Wiley Chichester, UK
  33. Lee, C.-I., & Chu, H.-S. (2007). Effects of temperature on the location of the gas–liquid interface in a PEM fuel cell. Journal of power sources, 171(2), 718-727. https://doi.org/10.1016/j.jpowsour.2007.06.019
  34. Lee, H., Jeong, S., Song, J., Kim, M., Chu, C., Lee, Y., Kim, D., & Kim, M. (2023). Influence of PEMFC degradation on its performance in different temperature and relative humidity conditions. Journal of Mechanical Science and Technology, 37(4), 2095-2108. https://doi.org/10.1007/s12206-023-0345-5
  35. Li, B., Wu, Z., Li, Y., He, J., Wang, B., Jiao, K., Hu, X., Fan, H., & Wu, J. (2025). Thermal-water-electrical coupling modeling of PEMFC and its dynamic performance analysis under different operating conditions. Applied energy, 398, 126447. https://doi.org/10.1016/j.apenergy.2025.126447
  36. Lu, J., Wei, G., Zhu, F., Yan, X., & Zhang, J. (2019). Pressure effect on the PEMFC performance. Fuel Cells, 19(3), 211-220. https://doi.org/10.1002/fuce.201800135
  37. Mohtadi, R., Lee, W.-K., & Van Zee, J. (2005). The effect of temperature on the adsorption rate of hydrogen sulfide on Pt anodes in a PEMFC. Applied Catalysis B: Environmental, 56(1-2), 37-42. https://doi.org/10.1016/j.apcatb.2004.08.012
  38. Murthy, M., Esayian, M., Lee, W.-k., & Van Zee, J. (2002). The effect of temperature and pressure on the performance of a PEMFC exposed to transient CO concentrations. Journal of the Electrochemical Society, 150(1), A29. https://doi.org/10.1149/1.1522383
  39. Mus, J., Nuyttens, R., Vanierschot, M., Vandeginste, V., & Buysschaert, F. (2025). Experimental study of the effects of ambient conditions on the performance of open-cathode PEM fuel cells. Journal of power sources, 660, 238467. https://doi.org/10.1016/j.jpowsour.2025.238467
  40. Neyerlin, K., Gasteiger, H. A., Mittelsteadt, C. K., Jorne, J., & Gu, W. (2005). Effect of relative humidity on oxygen reduction kinetics in a PEMFC. Journal of the Electrochemical Society, 152(6), A1073. https://doi.org/10.1149/1.1897368
  41. Noorkami, M., Robinson, J. B., Meyer, Q., Obeisun, O. A., Fraga, E. S., Reisch, T., Shearing, P. R., & Brett, D. J. (2014). Effect of temperature uncertainty on polymer electrolyte fuel cell performance. International Journal of Hydrogen Energy, 39(3), 1439-1448. https://doi.org/10.1016/j.ijhydene.2013.10.156
  42. Omran, A., Lucchesi, A., Smith, D., Alaswad, A., Amiri, A., Wilberforce, T., Sodré, J. R., & Olabi, A. (2021). Mathematical model of a proton-exchange membrane (PEM) fuel cell. International Journal of Thermofluids, 11, 100110. https://doi.org/10.1016/j.ijft.2021.100110
  43. Ou, K., Yuan, W.-W., Choi, M., Yang, S., & Kim, Y.-B. (2017). Performance increase for an open-cathode PEM fuel cell with humidity and temperature control. International Journal of Hydrogen Energy, 42(50), 29852-29862. https://doi.org/10.1016/j.ijhydene.2017.10.087
  44. Ozen, D. N., Timurkutluk, B., & Altinisik, K. (2016). Effects of operation temperature and reactant gas humidity levels on performance of PEM fuel cells. Renewable and Sustainable Energy Reviews, 59, 1298-1306. https://doi.org/10.1016/j.rser.2016.01.040
  45. Park, J., & Li, X. (2006). Effect of flow and temperature distribution on the performance of a PEM fuel cell stack. Journal of power sources, 162(1), 444-459. https://doi.org/10.1016/j.jpowsour.2006.07.030
  46. Park, J. Y., Lim, I. S., Choi, E. J., Lee, Y. H., & Kim, M. S. (2021). Comparative study of reverse flow activation and conventional activation with polymer electrolyte membrane fuel cell. Renewable Energy, 167, 162-171. https://doi.org/10.1016/j.renene.2020.11.069
  47. Qi, Z., & Kaufman, A. (2002). Activation of low temperature PEM fuel cells. Journal of power sources, 111(1), 181-184. https://doi.org/10.1016/S0378-7753(02)00273-2
  48. Qi, Z., & Kaufman, A. (2003). Quick and effective activation of proton-exchange membrane fuel cells. Journal of power sources, 114(1), 21-31. https://doi.org/10.1016/S0378-7753(02)00587-6
  49. Radhakrishnan, V., & Haridoss, P. (2011). Effect of GDL compression on pressure drop and pressure distribution in PEMFC flow field. International Journal of Hydrogen Energy, 36(22), 14823-14828. https://doi.org/10.1016/j.ijhydene.2011.05.185
  50. Reshetenko, T. V., & St-Pierre, J. (2014). Separation method for oxygen mass transport coefficient in gas and ionomer phases in PEMFC GDE. Journal of the Electrochemical Society, 161(10), F1089. https://doi.org/10.1149/2.1021410jes
  51. Rohendi, D., Majlan, E., Mohamad, A., Daud, W., Kadhum, A., & Shyuan, L. (2015). Effects of temperature and backpressure on the performance degradation of MEA in PEMFC. International Journal of Hydrogen Energy, 40(34), 10960-10968. https://doi.org/10.1016/j.ijhydene.2015.06.161
  52. Santarelli, M., & Torchio, M. F. (2007). Experimental analysis of the effects of the operating variables on the performance of a single PEMFC. Energy Conversion and Management, 48(1), 40-51. https://doi.org/10.1016/j.enconman.2006.05.013
  53. Santarelli, M. G., Torchio, M. F., & Cochis, P. (2006). Parameters estimation of a PEM fuel cell polarization curve and analysis of their behavior with temperature. Journal of power sources, 159(2), 824-835. https://doi.org/10.1016/j.jpowsour.2005.11.099
  54. Shan, Y., & Choe, S.-Y. (2006). Modeling and simulation of a PEM fuel cell stack considering temperature effects. Journal of power sources, 158(1), 274-286. https://doi.org/10.1016/j.jpowsour.2005.09.053
  55. Silva, V. B., & Rouboa, A. (2012). An activation procedure applied to fluorinated and non-fluorinated proton exchange membranes. Fuel processing technology, 103, 27-33. https://doi.org/10.1016/j.fuproc.2011.12.042
  56. Stacy, J., Regmi, Y. N., Leonard, B., & Fan, M. (2017). The recent progress and future of oxygen reduction reaction catalysis: A review. Renewable and Sustainable Energy Reviews, 69, 401-414. https://doi.org/10.1016/j.rser.2016.09.135
  57. Tang, X., Zhang, Y., & Xu, S. (2023). Temperature sensitivity characteristics of PEM fuel cell and output performance improvement based on optimal active temperature control. International Journal of Heat and Mass Transfer, 206, 123966. https://doi.org/10.1016/j.ijheatmasstransfer.2023.123966
  58. Tiss, F., Chouikh, R., & Guizani, A. (2013). Dynamic modeling of a PEM fuel cell with temperature effects. International Journal of Hydrogen Energy, 38(20), 8532-8541. https://doi.org/10.1016/j.ijhydene.2012.09.101
  59. Tsai, C., Chen, F., Ruo, A., Chang, M.-H., Chu, H.-S., Soong, C., Yan, W., & Cheng, C. (2006). An analytical solution for transport of oxygen in cathode gas diffusion layer of PEMFC. Journal of power sources, 160(1), 50-56. https://doi.org/10.1016/j.jpowsour.2006.01.019
  60. Waller, M. G., Walluk, M. R., & Trabold, T. A. (2016). Performance of high temperature PEM fuel cell materials. Part 1: Effects of temperature, pressure and anode dilution. International Journal of Hydrogen Energy, 41(4), 2944-2954. https://doi.org/10.1016/j.ijhydene.2015.12.069
  61. Wang, Y., Sun, Z., & Yang, L. (2025). Optimizing temperature distribution in a PEMFC stack: A computational study on cooling plate and coolant dynamics. International Journal of Hydrogen Energy, 97, 88-103. https://doi.org/10.1016/j.ijhydene.2024.11.339
  62. Xia, L., Ni, M., He, Q., Xu, Q., & Cheng, C. (2021). Optimization of gas diffusion layer in high temperature PEMFC with the focuses on thickness and porosity. Applied energy, 300, 117357. https://doi.org/10.1016/j.apenergy.2021.117357
  63. Xue, X., Cheng, K. W. E., & Sutanto, D. (2006). Unified mathematical modelling of steady-state and dynamic voltage–current characteristics for PEM fuel cells. Electrochimica acta, 52(3), 1135-1144. https://doi.org/10.1016/j.electacta.2006.07.011
  64. You, X., Ye, Q., & Cheng, P. (2017). The dependence of mass transfer coefficient on the electrolyte velocity in carbon felt electrodes: determination and validation. Journal of the Electrochemical Society, 164(11), E3386. https://doi.org/10.1149/2.0401711jes
  65. Zhao, D., Gao, F., Massonnat, P., Dou, M., & Miraoui, A. (2015). Parameter sensitivity analysis and local temperature distribution effect for a PEMFC system. IEEE transactions on energy conversion, 30(3), 1008-1018. https://doi.org/10.1109/TEC.2015.2404793
  66. Zhao, J., Cheng, X., Zhong, Z., Ma, Y., & Zhou, C. (2025). Experimental investigation on temperature distribution and evolution of air-cooled PEMFCs under various operating conditions. Thermal Science and Engineering Progress, 62, 103665. https://doi.org/10.1016/j.tsep.2025.103665
  67. Zhou, P., & Wu, C. (2007). Numerical study on the compression effect of gas diffusion layer on PEMFC performance. Journal of power sources, 170(1), 93-100. https://doi.org/10.1016/j.jpowsour.2007.03.073
  68. Zhu, M., Xie, X., Wu, K., Najmi, A.-U.-H., & Jiao, K. (2019). Experimental investigation of the effect of membrane water content on PEM fuel cell cold start. Energy Procedia, 158, 1724-1729. https://doi.org/10.1016/j.egypro.2019.01.401

Last update:

No citation recorded.

Last update: 2026-07-16 04:24:07

No citation recorded.