skip to main content

Techno-economic assessment and strategic proposal for designing and optimizing the required powered battery for an electric motorcycle under varying driving cycle tests

1Department of Electrical and Mechatronics, Lac Hong University, Viet Nam

2Department of Mechanical Engineering and Advanced Institute of Manufacturing with High-tech Innovations, National Chung Cheng University, Taiwan

3Internal Combustion Engine Department, Faculty of Vehicle and Energy Engineering, Ho Chi Minh City University of Technology and Education, Viet Nam

Received: 10 Jul 2025; Revised: 17 Sep 2025; Accepted: 29 Sep 2025; Available online: 11 Oct 2025; Published: 1 Nov 2025.
Editor(s): H Hadiyanto
Open Access Copyright (c) 2025 The Author(s). Published by Centre of Biomass and Renewable Energy (CBIORE)
Creative Commons License This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Citation Format:
Abstract

Recently, many countries have committed to achieving net-zero emissions by 2050, making the adoption of electric motorcycles increasingly significant. The expansion of electric motorcycles has gained popularity due to their affordability, ease of use, and environmental benefits. In the design of electric motorcycles, optimizing energy efficiency and economic viability both technologically and economically is a key consideration. This study focuses on developing a mathematical model and strategic proposal with the step-by-step calculation for determining the required power battery for electric motorcycles under various driving cycle tests, implemented using Matlab software. The results analyze and discuss the effects of operating conditions on the electric motorcycle’s dynamic performance, average energy consumption, and battery cell and pack characteristics. Ultimately, the battery pack optimization strategy was proposed and conducted using the Mixed-Integer Linear Programming (MILP) approach. As a result, the Toshiba battery trademark was identified as the optimal choice for the required power battery in the electric motorcycle, considering both technological effectiveness and economic factors. The Toshiba battery pack has a capacity of 39 Ah, 17 cells, a mass of 13.94 kg, and a cost of $459, respectively. After designing and optimizing the required battery pack for the electric motorcycle, the model was validated to ensure that the pack’s energy exceeds the average energy consumption under varying driving cycle tests. Therefore, the model demonstrates high reliability. This study provides valuable insights into designing and evaluating the dynamic performance and battery pack characteristics of electric motorcycles.

Note: This article has supplementary file(s).

Fulltext View|Download |  Research Results
Supplementary data
Subject
Type Research Results
  Download (1MB)    Indexing metadata
Keywords: electric motorcycle’s dynamic performance; energy consumption; battery pack optimization strategy; technological effectiveness and economic factors; driving cycle test.

Article Metrics:

  1. Abagnale, C., Cardone, M., Iodice, P., Strano, S., Terzo, M., & Vorraro, G. (2015). A dynamic model for the performance and environmental analysis of an innovative e-bike. Energy Procedia, 81, 618–627. https://doi.org/10.1016/j.egypro.2015.12.046
  2. Asaei, B., & Habibidoost, M. (2010). A new energy control strategy for a through-the-road parallel hybrid electric motorcycle. 2010 IEEE Vehicle Power and Propulsion Conference (VPPC), 1–5. IEEE. https://doi.org/10.1109/VPPC.2010.5729135
  3. Alagmy, A. R., Mohamed, E. A., Ahmed, A. A., & El-Sherif, M. (2024). Design and development of drivetrain system for electric motorcycles. 2024 25th International Middle East Power System Conference (MEPCON). IEEE. https://doi.org/10.1109/MEPCON63025.2024.10850416
  4. Asaei, B., & Habibidoost, M. (2013). Design, simulation, and prototype production of a through-the-road parallel hybrid electric motorcycle. Energy Conversion and Management, 71, 12–20. https://doi.org/10.1016/j.enconman.2013.03.016
  5. Aprillia, B. S., Silalahi, D. K., Raharjo, J., Rokhmat, M., Furkhan, M. F., & Wijaya, F. A. S. (2023). Design of a 72 V 40 Ah electrical system battery pack for electric motorcycle. In 2023 3rd ICE3IS (pp. 432–435). IEEE. https://doi.org/10.1109/ICE3IS59323.2023.10335309
  6. Arifwardana, J., Rushadiawan, I., Tjahjana, D., Nizam, M., & Putra, M. (2022). Experimental of heat generation on electric motorcycle NMC and LiFePO4 battery pack. In 2022 7th ICEVT (pp. 173–176). IEEE. https://doi.org/10.1109/ICEVT55516.2022.9924981
  7. Arricale, V. M., Brancati, R., Carputo, F., Maiorano, A., & Dell’Annunziata, G. N. (2021). Non-linear motorcycle dynamic model for stability and handling analysis with roll motion and longitudinal speed regulation. In VEHITS (pp. 292–300). https://doi.org/10.5220/0010386802920300
  8. Arshad, K., Hussain, N., Ashraf, M. H., & Saleem, M. Z. (2024). Air pollution and climate change as grand challenges to sustainability. Science of The Total Environment, 172370. https://doi.org/10.1016/j.scitotenv.2024.172370
  9. Awirya, A. A., Sembiring, D. P., & Kreuta, B. (2023). The potential development of electric motorcycles in remote areas case study: Agats District, Asmat Regency, Indonesia. Cleaner Engineering and Technology, 17, 100690. https://doi.org/10.1016/j.clet.2023.100690
  10. Brodsky, P., Fan, G., & Canova, M. (2016). Battery pack design and optimization for the OSU Buckeye current 2016 electric racing motorcycle. In 2016 ESARS-ITEC Conference (pp. 1–6). IEEE. https://doi.org/10.1109/ESARS-ITEC.2016.7841436
  11. Buy A123 Products. (2025). Battery specification PDF. Retrieved from https://www.buya123products.com/uploads/vipcase/468623916e3ecc5b8a5f3d20825eb98d.pdf
  12. Chen, H.-C., Li, S.-S., Wu, S.-L., & Lee, C.-Y. (2021). Design of a modular battery management system for electric motorcycle. Energies, 14(12), 3532. https://doi.org/10.3390/en14123532
  13. Chen, B.-C., Lin, C.-C., Hwang, J.-J., & Chen, Y.-L. (2004). Modeling and control of hybrid electric motorcycle with direct-driven wheel motor. SAE Transactions, 113(6), 785–791. https://www.jstor.org/stable/44723551
  14. Chen, W., Xiao, H., Wang, Q., Zhao, L., & Zhu, M. (2016). Integrated vehicle dynamics and control. John Wiley & Sons. https://www.wiley.com/en-us/Integrated+Vehicle+Dynamics+and+Control-p-9781118380024
  15. DNK Power. (2019). Samsung INR21700-50E datasheet. Retrieved from https://www.dnkpower.com/wp-content/uploads/2019/02/SAMSUNG-INR21700-50E-Datasheet.pdf
  16. DNK Power. (2022). LG INR21700 M50LT cell specification. Retrieved from https://www.dnkpower.com/wp-content/uploads/2022/07/LG-INR21700_M50LT_-CELL-SPECIFICATION.pdf
  17. DNK Power. (2025). 5000mAh 21700 battery. Retrieved from https://www.dnkpower.com/5000mah-21700-battery/
  18. Driga, A. M., & Drigas, A. S. (2019). Climate change 101: How everyday activities contribute to the ever-growing issue. International Journal of Recent Contributions to Engineering, Science & IT, 7(1), 22–31. https://doi.org/10.3991/ijes.v7i1.10031
  19. Du, W., Zhang, D., & Zhao, X. (2009). Dynamic modelling and simulation of electric bicycle ride comfort. In 2009 International Conference on Mechatronics and Automation (pp. 4339–4343). IEEE. https://doi.org/10.1109/ICMA.2009.5246586
  20. Elbeshbeshy, A. M., et al. (2023). Design and development of a low-cost battery system for electric motorcycles. In 2023 24th MEPCON (pp. 1–7). IEEE
  21. https://doi.org/10.1109/MEPCON58725.2023.10462347
  22. Esparza, P., Castano-Solis, S., Jiménez-Bermejo, D., Fraile Ardanuy, J., & Merino, M. (2020). Experimental determination of the energetic performance of a racing motorcycle battery-pack. Processes, 8(11), 1391. https://doi.org/10.3390/pr8111391
  23. EVLithium. (2025). 32Ah high energy density lithium pouch cell. Retrieved from https://www.evlithium.com/hot-lithium-battery/32ah-high-energy-density-lithium-pouch-cell.html
  24. and
  25. https://www.swe.com/media/files/files/a8e04d60/kokam-lc-cell-msds_8fusKnZ.pdf
  26. EVLithium. (2025). A123 Battery 506. Retrieved from https://www.evlithium.com/A123-Battery/506.html
  27. and
  28. https://www.alibaba.com/product-introduction/A123-Nanophosphate-Lithium-Ion-Battery-Prismatic_1600151789405.html
  29. Fahma, F., Sutopo, W., Pujiyanto, E., & Nizam, M. (2024). Dynamic open innovation to determine technology-based interoperability requirement for electric motorcycle swappable battery. Journal of Open Innovation: Technology, Market, and Complexity, 10(2), 100259. https://doi.org/10.1016/j.joitmc.2024.100259
  30. Guerra, E. (2019). Electric vehicles, air pollution, and the motorcycle city: A stated preference survey of consumers’ willingness to adopt electric motorcycles in Solo, Indonesia. Transportation Research Part D: Transport and Environment, 68, 52–64. https://doi.org/10.1016/j.trd.2017.07.027
  31. Hanifah, R. A., Toha, S. F., Hanif, N. H. H. M., & Kamisan, N. A. (2019). Electric motorcycle modeling for speed tracking and range travelled estimation. IEEE Access, 7, 26821–26829. https://doi.org/10.1109/ACCESS.2019.2900443
  32. Hima, S., Nehaoua, L., Seguy, N., & Arioui, H. (2007). Motorcycle dynamic model synthesis for two-wheeled driving simulator. In 2007 IEEE Intelligent Transportation Systems Conference (pp. 812–817). IEEE. https://doi.org/10.1109/ITSC.2007.4357729
  33. Huang, S. K., Kuo, L., & Chou, K.-L. (2018). The impacts of government policies on green utilization diffusion and social benefits–A case study of electric motorcycles in Taiwan. Energy Policy, 119, 473–486. https://doi.org/10.1016/j.enpol.2018.04.061
  34. Izzaturrahman, A., Athallah, R. A. N., & Raharjo, J. (2025). Design of 64 V 24 Ah battery pack with Li-ion 1865 cells for two-wheels electric vehicle. In Journal of Physics: Conference Series (Vol. 2942, No. 1, p. 012010). IOP Publishing. https://doi.org/10.1088/1742-6596/2942/1/012010
  35. Kusumah, S., Zahran, R., & Raharjo, J. (2025). Design of a LiFePO4 battery pack 21 A for electric motorcycle. In Journal of Physics: Conference Series (Vol. 2942, No. 1, p. 012020). IOP Publishing. https://doi.org/10.1088/1742-6596/2942/1/012020
  36. LeBel, F.-A., Pelletier, L., Messier, P., & Trovao, J. P. (2018). Battery pack sizing method-case study of an electric motorcycle. In 2018 IEEE Vehicle Power and Propulsion Conference (VPPC) (pp. 1–6). IEEE. https://doi.org/10.1109/VPPC.2018.8604955
  37. Li, S., Khan, Z., Tan, D., Liu, G., & Zahid, H. (2023). Role of renewable energy and fiscal policy on trade-adjusted carbon emissions: Evaluating the role of environmental policy stringency. Renewable Energy, 205, 156–165
  38. https://doi.org/10.1016/j.renene.2023.01.047
  39. Li, Y. (2025). A study on rigid-flexible coupling virtual prototype modeling for motorcycle dynamics. Third International Conference on Advanced Materials and Equipment Manufacturing (AMEM 2024), 13691. SPIE. https://doi.org/10.1117/12.3069504
  40. Makarchuk, D., et al. (2015). Analysis of energies and speed profiles of driving cycles for fuel consumption measurements. In 14th International Scientific Conference on Engineering for Rural Development (Jelgava) (pp. 265–271)
  41. MathWorks. Mixed-Integer Linear Programming Algorithms, “intlinprog,” MathWorks Help Center. Accessed: Feb. 18, 2024. [Online]. Available: https://www.mathworks.com/help/optim/ug/intlinprog.html
  42. Moreno Giner, D., & Manka, M. (2009). Motorcycle dynamic models for virtual rider design and cornering analysis. In International Design Engineering Technical Conferences and Computers and Information in Engineering Conference (Vol. 49033, pp. 869–878). https://doi.org/10.1115/DETC2009-86823
  43. Morandin, M., Ferrari, M., & Bolognani, S. (2014). Power-train design and performance of a hybrid motorcycle prototype. IEEE Transactions on Industry Applications, 51(3), 2216–2226. https://doi.org/10.1109/TIA.2014.2360955
  44. Murtiningrum, A. D., Darmawan, A., & Wong, H. (2022). The adoption of electric motorcycles: A survey of public perception in Indonesia. Journal of Cleaner Production, 379, 134737. https://doi.org/10.1016/j.jclepro.2022.134737
  45. Niccolai, A., Bonfitto, A., Martelli, M., & Marzoli, M. (2025). Two-wheel-driven electric superbike powertrain optimization. arXiv preprint arXiv:2503.23984. https://doi.org/10.48550/arXiv.2503.23984
  46. Niccolai, A., Bonfitto, A., Martelli, M., & Marzoli, M. (2024). Analysis of energy consumption for electric motorcycles depending on vehicle configuration and driving cycles. IOP Conference Series: Materials Science and Engineering, 1306(1), 012021. IOP Publishing. https://doi.org/10.1088/1757-899X/1306/1/012032
  47. Nugraha, M. R., & Kartini, E. (2022). The analysis of Li-ion battery pack 48V 15Ah performance for electric bike. In AIP Conference Proceedings, 2708(1). AIP Publishing. https://doi.org/10.1063/5.0123489
  48. Nguyen, V.-T., Hwang, P., & Huynh, T. (2017). Computational analysis on hybrid electric motorcycle with front wheel electric motor using lithium-ion battery. 2017 International Conference on System Science and Engineering (ICSSE), 131–135. IEEE. https://doi.org/10.1109/ICSSE.2017.8030896
  49. Nguyen, V.-T., Anh, P. T., & Thinh, H. (2018). A simulation study on energy consumption and cost analysis of hybrid electric motorcycle. International Journal of Mechanical Engineering and Applications, 6(4-1), 1–11. https://doi.org/10.11648/j.ijmea.s.2018060401.11
  50. Nguyen, V. T., Nguyen, T. D., & Pham, A. T. (2020). A study on optimizing the characteristics of lithium-ion battery power source and operating cost for hybrid motorcycle. VNUHCM Journal of Engineering and Technology, 3(SI2), SI81–SI92. https://doi.org/10.32508/stdjet.v3iSI2.600
  51. Qu, Z.-W., Cao, N.-B., Chen, Y.-H., Zhao, L.-Y., Bai, Q.-W., & Luo, R.-Q. (2017). Modeling electric bike–car mixed flow via social force model. Advances in Mechanical Engineering, 9(9), 1687814017719641. https://doi.org/10.1177/1687814017719641
  52. Salman, M., Chaturvedi, S., & Su, W. (2025). Comprehensive study of e-bike braking dynamics: Modeling, simulation and experimental validation. IEEE Access. https://doi.org/10.1109/ACCESS.2025.3532296
  53. Shahjalal, M., et al. (2022). A numerical thermal analysis of a battery pack in an electric motorbike application. Designs, 6(4), 60. https://doi.org/10.3390/designs6040060
  54. Sharp, R., Evangelou, S., & Limebeer, D. J. (2004). Advances in the modelling of motorcycle dynamics. Multibody System Dynamics, 12, 251–283
  55. https://doi.org/10.1023/B:MUBO.0000049195.60868.a2
  56. Syahrobi, S., Dalimunthe, M. E., & Tharo, Z. (2025). Analysis of lithium-ion battery characteristics in electric motors. INFOKUM, 13(2), 445–451. https://doi.org/10.58471/infokum.v13i02.2799
  57. Thejasree, G., & Maniyeri, R. (2019). E-bike system modeling and simulation. In 2019 IEEE International Conference on Intelligent Systems and Green Technology (ICISGT) (pp. 9–95). IEEE. https://doi.org/10.1109/ICISGT44072.2019.00017
  58. VinFast. (2025). VinFast Evo 200. Retrieved from https://banggiavinfast.vn/san-pham/vinfast-evo-200/
  59. Willis, M. J., & von Stosch, M. (2017). L0-constrained regression using mixed integer linear programming. Chemometrics and Intelligent Laboratory Systems, 165, 29–37. https://doi.org/10.1016/j.chemolab.2016.12.016
  60. Wenzl, H. (2009). Capacity. In J. Garche (Ed.), Encyclopedia of Electrochemical Power Sources (pp. 395–400). Elsevier. https://doi.org/10.1016/B978-044452745-5.00043-5
  61. Yuniarto, M. N., Wiratno, S. E., Nugraha, Y. U., Sidharta, I., & Nasruddin, A. (2022). Modeling, simulation, and validation of an electric scooter energy consumption model: A case study of Indonesian electric scooter. IEEE Access, 10, 48510–48522. https://doi.org/10.1109/ACCESS.2022.3171860
  62. Zahedi, R., Pourezzat, A. A., & Jafari, M. (2024). Hybrid energy storage system for electric motorcycles: Technical and economic analysis. Case Studies in Thermal Engineering, 60, 104613. https://doi.org/10.1016/j.csite.2024.104613
  63. Zaripov, R., & Gavrilovs, P. (2019). Study of dynamic characteristics of electric bicycles. Procedia Computer Science, 149, 307–313. https://doi.org/10.1016/j.procs.2019.01.140
  64. Zhu, S., Nishimura, H., Iwamatsu, S., & Tajima, H. (2008). Dynamical analysis of motorcycle by multibody dynamics approach. Journal of System Design and Dynamics, 2(3), 703–714. https://doi.org/10.1299/jsdd.2.703

Last update:

No citation recorded.

Last update: 2025-10-21 18:12:15

No citation recorded.